Design and Process Optimization of a Continuous Production Line on Needle-type Premium Green Tea

CHEN Gensheng, YUAN Haibo, XU Yongquan, JIANG Yongwen, DENG Yuliang, YU Liaoyuan, YU Shuping, YIN Junfeng

Journal of Tea Science ›› 2016, Vol. 36 ›› Issue (2) : 139-148.

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Journal of Tea Science ›› 2016, Vol. 36 ›› Issue (2) : 139-148. DOI: 10.13305/j.cnki.jts.2016.02.004

Design and Process Optimization of a Continuous Production Line on Needle-type Premium Green Tea

  • CHEN Gensheng1,2, YUAN Haibo2, XU Yongquan2, JIANG Yongwen2, DENG Yuliang2, YU Liaoyuan3, YU Shuping4, YIN Junfeng2,*
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Abstract

According to the quality and processing characteristics of needle-type premium green tea, a strongly practicable, energy-efficient and highly qualified needle-type premium green tea continuous production line which consisted of the fresh tea leaves artificial spreading machine, electromagnetic heat roller fixation machine, multiphase continuous fixation-shaping machine, rubbing machine, far-infrared raising fragrant machine and other energy efficient facilities was organized. The processing procedures of the continuous production line including spreading, fixation, fixation-shaping and baking were investigated and a complete set of processing technology about the line on needle-typepremium green tea was proposed. The results showed that the best process parameters were: temperature at 18-25℃ and humidity at 60%-90% for fresh tea leaves spreading, the leaf weight of 125 kg·h-1, baking temperature at 270℃ and time of 65 second for the fixing, 240℃(38 Hz), 210℃(40 Hz) and 180℃(45 Hz) for the multiphase continuous fixation-shaping, and drying temperature at 40-55℃, baking temperature at 100℃, speed of 30 kg·h-1 for the rotary continuous drying.

Key words

artificial spreading of fresh tea leaves mechanical / continuous production / electromagnetic heat roller fixation machine / far-infrared raising fragrant machine / needle-typepremium green tea

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CHEN Gensheng, YUAN Haibo, XU Yongquan, JIANG Yongwen, DENG Yuliang, YU Liaoyuan, YU Shuping, YIN Junfeng. Design and Process Optimization of a Continuous Production Line on Needle-type Premium Green Tea[J]. Journal of Tea Science. 2016, 36(2): 139-148 https://doi.org/10.13305/j.cnki.jts.2016.02.004

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